Principal Engineer- Optics Manufacturing Integration
Descripción
Position Summary
The Principal Engineer – Optics Manufacturing Integration is a senior individual contributor responsible for ensuring optical designs, materials, and processes are manufacturable, scalable, and production-ready. This role serves as the primary technical liaison between R&D, New Product Development, and Operations, guiding design-for-manufacturing decisions and leading the transfer of technologies into pilot and high-volume manufacturing.
Essential Duties and Responsibilities
Manufacturing-Focused Process Development
- Develop and optimize optical assembly processes suitable for pilot and production environments.
- Establish robust process windows using DOE, FMEA, and Six Sigma methodologies.
- Ensure processes meet reliability, quality, and qualification requirements.
- Champion DFM strategies in early-phase design and development activities.
R&D and Operations Interface
- Provide manufacturing feedback to R&D on designs, materials, and assembly approaches.
- Guide design adjustments to align with equipment capability, yield, throughput, and cost.
- Ensure early alignment between development intent and manufacturing constraints.
Process Transfer & Industrialization
- Lead technology transfer from R&D to domestic and international manufacturing sites.
- Own process documentation, qualifications, and readiness assessments.
- Support production ramp-up from pilot through volume manufacturing.
Equipment & Automation Support
- Collaborate with operations teams on equipment selection, configuration, and optimization.
- Provide hands-on technical support for automated and semi-automated assembly tools.
- Drive novel solutions to improve yield, repeatability, and throughput.
Production Support & Continuous Improvement
- Support root-cause analysis of manufacturing issues.
- Advise on corrective actions and process improvements.
- Maintain production stability while preserving product architecture intent.
Technical Mentorship
- Mentor process and manufacturing engineers in DOE, failure analysis, and process discipline.
- Establish best practices for optical assembly and handling.
Required Education
- BS in Electrical Engineering, Materials Science, Chemical Engineering, Mechanical Engineering, or a related field required.
- MS preferred
Required Experience
- 15+ years of experience in optoelectronic or microelectronics manufacturing environments.
- Strong background in process development, assembly, and equipment-based manufacturing.
- Demonstrated experience transferring new technologies into production.
- Hands-on experience with automated and semi-automated manufacturing tools.
Required Knowledge, Skills, and Abilities
- Deep understanding of optical module assembly and manufacturing processes.
- Strong knowledge of DOE, FMEA, and statistical process methodologies.
- Practical experience troubleshooting production issues in factory environments.
- Strong cross-functional communication skills.
Citizenship / Clearance Requirement
- U.S. Citizenship or Green Card required.
Role Characteristics
- Senior individual contributor with strong manufacturing presence.
- Hands-on engagement in laboratory and pilot production environments.
- Heavy interaction with Operations and Manufacturing Engineering.
- Driven to innovate with emphasis on scalability, yield, and production readiness.